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Shorty Thompson

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Camtron

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Guys, I got an idea for a repair shop...it’s a little bit like, Hooters; just stay with me here, I think we got something.

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MiradaMegacab

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Well, I had the pleasure of the dreadful galling of a SS bolt and a cast aluminum water pump. The head snapped off, (top right in pic) I tried drilling to use an EZ-Out with the pump still in my 2007 5.7 MegaCab. That didn’t work.... Ultimately I removed the pump from the engine and was able to completely drill out the bolt and retap the M8X1.25 threads. Total time to repair this was 8 hours..... Typically I use White Lithium grease on most of my bolts. I’m gonna use Anti-Seize on this particular application
 
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MiradaMegacab

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M8X1.25 (slightly larger than a 1/4X20 bolt) 304 SS bolt that was holding a ProCharger bracket is the bolt that snapped. It would be the bolt located at the bottom of the pic, so there’s quite a bit of leverage and force on a relatively small diameter bolt. It snapped the second I put minimal pressure on the Allen Key to remove it.
Ultimately it’s a bad combination of a brittle SS bolt and galling of the cast aluminum
 

Camtron

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57 Chevy desert racer getting built by Jesse James. Camburg Racing makes brilliant long travel suspension kits. Would love to have one of their 9” full float rear ends in the car one day.

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BudW

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Stainless steel is nice, but it doesn't make a strong fastener. You can NOT torque a SS fastener to same setting as a normal one.

This is also a case where the bean-counters have their say over the engineers (fastener size). The 5.7L exhaust manifold fastener size is another example (way too small).

For anything that might touch coolant (ie: water pump bolts, LA timing cover bolts, etc.), anti-seize compound is the only thing I use.
BudW
 
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