Roller lifters, are they ok to reuse?

Bruceynz

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Hi Guys,

All my roller lifters are worn like the photo, its like its gone through the hardening. Is this normal wear or do they need to be replaced?

IMG_20170820_145432.jpg


Thanks
Bruce
 

BudW

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That is not at a critical wear area. I doubt it will even cause an oil usage problem there, either. It kinda looks more like a defect in lifter casting more than anything else. That problem I wouldn’t worry about. Other things, yes.

The things to look for is any roughness or looseness in the roller, any scoring along sides of lifter (scratches going lengthwise), the lifter operation itself and for rust.

The only specifications I could find are:
Lifter body diameter: 22.949 – 22.962 mm (0.9035 – 0.9040 inch)
Clearance in block: 0.0279 – 0.0610 mm (0.0011 – 0.0024 inch)
Dry lash: 1.524 – 5.334 mm (0.060 – 0.210 inch)

The spot in question shouldn’t matter one bit.
BudW
 

4speedjim

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Probably be a good idea to stick them in the hole they came from if you havent mixed them up. No biggy if you did as long as they move free and consistent hole to hole.
 

Bruceynz

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ok, what RPM are they good for, my cam 209/216 at 50 thou, .496/.496" lift. Clegg Engines said that cam might turn up to 5800rpm, even though howards spec'ed it to 5200rpm. Will stock rollers be ok to 5800?
 

4speedjim

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5500 is what theyre designed for with a stock cam. You should be fine around that area with the cam. When it quits pulling hard or valves float its time to shift.
 

80mirada

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Just try not to float the valves, the rollers can handle the rpm, unless they float, then stuff tends to go wrong badly. Magnums tend to break the lifter bores out from valve float. Just make sure to use the rated springs for the cam, and you will be Okay.
 

Bruceynz

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I am going to run engine quest heads, they said the springs they have in their heads are not racing spring but better than stock, they said they can handle the .496" lift ok. I think he said when I called him 5800 should be fine. I bit the bullet and bought some stock replacement roller lifters today. Should see them in a couple weeks.
 

AJ/FormS

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Bruce
if that 209@.050 is about a 252 advertised, it will power peak at around 4700 in a 360. If you are running an automatic with ratios of 2.45-1.45-1.00, then the splits are 59% and 69%. Meaning that at the shifts the Rs will drop to those percents. For low ET, your engine will need to be revved well past the power peak, to find an outgoing hp number equal to the incoming hp.
To that end, first gear may need to be revved to 6000, to come in at 6000 x .59=3540. If the hps are equal, your car will continue motoring smoothly. If the incoming power is higher, the car will surge ahead. If the incoming power is lower, the hood will drop as the engine struggles to find power.
The 2-3 split is better and the shift-rpm might be just 5600, to come in at 3680..
Of course you are free to short-shift the 1-2 at whatever rpm you choose.
But I (me personally)would get springs for 6000 plus a safety margin of perhaps another 200. And I would set the lifter preload to the bare minimum, so that if pump-up does occur, it only affects the idle and low rpm operation,until they bleed back down.
But if low-ET is not on your radar, then springs for 5800 will be just fine, then run a series of tests about 200 rpm apart, beginning at 5400. If it idles ok after the buzz, then move up 200 and repeat. Of course I would be doing this on a deserted road, in first gear, and hopefully you don't have 2.45s back there,lol. Cuz 2.45s and a 2.74 low with 88s (28"tall tires) will be about SPEEDING,lol (68 mph), at 5800Rs.
 
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AJ/FormS

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That will depend on several factors,such as; the actual advertised duration,the engine displacement, and your actual true compression ratio.Also the idle rpm and timing will be factors.
I just guessed at 252 by adding typical ramps;43* in this case. A thumper cam could have more than 20* additional advertised, and that could make a bit of an idle lope, but would steal an awful lot of Dcr to get it, and then a teener would be really soggy off the line, requiring quite a TC to wake it up. An 8/1 360 is a bit better, but I wouldn't stick a thumper in anything I actually wanted to drive.
As a comparison, I have a 230/237@.050 that specs out at 276/286/110. In a 10.9 engine it has very little lope. In fact I was a little disappointed about that; until it went 93mph in the 1/8th. After that I didn't care anymore. It's a stick-car and idles at 750. If I pull it down to 650 with the clutch, then it has a bit of a lope.

But if that 209@.050 is say a; 252/260/112 advertised, in a 360 with 8/1 compression, then no, there will be no idle-lope. Not even with the poorest tune ever,lol.Well, I better change that to; I doubt it would have a lope, cuz a 252 is a factory 360 2bbl cam. Yours just has a bit more lift. But lift,by itself, does not make lope. Lope is mostly caused by long periods of overlap. A 318 has 20. This theoretical 252 has 32. The 340 cam had 44*.The popular 268/276/110 has 52 and a nice mild lope. A really lopey cam like the 292/292/108 has 76.
From those examples,I guess loping starts around 40* when the Dcr is up. But if you put that 292 in a 318 with 8/1 Scr, the the Dcr falls into the basement at about 6.1/1, and whatever lope is there is gonna be weakazz. At 11.3 in my 367 it was quite noticeable. And so was the somewhat soggy bottom end.I got rid of that beast about as fast as I could.
 
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Bruceynz

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Compression 8.8:1 SCR, thats taking into account the head gasket diameter/thickness, how far the piston was measured down the bore and the 11.2cc dish in the piston, I used the quoted chamber size from engine quest, I did not CC the heads. 600cfm holley, headers, airgap intake (I used air gap cause thats what I had and it matched up to the ports well on the magnum heads, performer has small ports.)

 

Bruceynz

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Here is the comp xe262, advertised duration same as my roller, but 50thou specs very different. Can you compare rollers and flat tappet cams?
IMG_20170916_074020.JPG
 

AJ/FormS

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Oh wow, my E-mail didn't receive an update; I see this thread seems to be hanging.
Ok, I'll jump in,from post 12
The XE 262 has specs of 262/270/110/+4,with .050s of 218/224.Lifts are .462/.469
Your roller is .................262/270/110/+2,with .050s of 209/217 and lifts of .496.

Ok the XE has typical hi-performance ramps of 262 less 218=44*
Your roller has ramps of 262 less 209= 53*. That is 53 less 44=9 degrees more ramp. And they stole those 9+ degrees from the where it counts; the .050s. This makes your roller idle the same as the XE, but it is more than 1 cam size smaller (1 cam size is about 7*),when comparing the .050s. That means if the rest of the lobes are comparable, then the roller will power-peak about 200 rpm sooner, and typically 15 horsepower down. Please note; I said if the rest of the roller lobe compares to the FTH. Often rollers start off gentle like yours, then accelerate faster than the FTH, and dwell longer over the nose. This reduces peak horsepower, but broadens the powerband for more average power. This usually helps an automatic equipped car which has a .59 shift-split on the 1-2. Meaning the Rs will drop to .59 of the shift-rpm at the shift.
Take a look at the power curve of the XE that you provided. Don't look at the absolute number, but try to imagine where the power-peak is. I estimate at 5300. Then notice how rapidly the power falls off after that, and compare that to how quickly the combo builds power below that. Now, for low-ET,with an automatic you will need to shift well after the power peak to come in at a similar power level. This will keep the car accelerating smoothly. THe graph only goes to 5700, so lets work it out shifting at 5700. 5700 x .59=3363. So compare the outgoing power at 5700 (I estimate 340) to the incoming power at 3363 (I estimate 255). So you can see that there is a 85 horsepower drop during the shift. This will cause the car to momentarily slow down as the engine struggles back from the basement. A 4 speed has a 1-2 split of .718, so it will drop to 4093rpm, and the power there look like about 325, and so the power drop with it is just 15hp, hardly noticeable. This is why automatic cars need different cams than 4 speeds.
Ok so what should the shift-rpm be. Well we would have to extrapolate the top of the power curve out a fair ways. I'll guess 6000 and I'll guess the power there, to be 310. Ok now .59 x 6000 = 3540, and the power there I estimate at 275. So now we're down just 35hp. So we need to rev a little higher yet. Let's try 6200. I'll call it 290outgoing and .59 of 6200 is 3660, and the power there looks to be 285, so close enough. So with the XE 262, the 1-2 shift wants to be 6200 with a standard ratio Torqueflite.

Ok now we have no power-curve for your roller, but you can see how this works.
Lets say your roller makes 15 hp less than the XE at peak of only 5100, remember your .050 is 9*less.
But lets say your roller ramps are faster than his, so that your power at 6200 is greater, and your power is greater at 3660 as well. Well it could work out that your roller makes the same average power is that XE. I'm not saying it will. I am saying a roller cam could. I just don't know about yours.

Now; you should made aware that there are some roller cams out there with very very fast lobes. I think I have seen 33* ramps on some. And I know I have seen 39* from advertised to .050. That's pretty fast for a streeter. A 262 with 39* ramps would have 223* left to make power with. This is fully 2 sizes larger than the one you have. Those two sizes make the power-peak climb up about 400 RPM higher, and All things being equal that will make at least 30 hp more.......on the peak. And now you're comparing roller to roller, so your car will definitely pick up trap speed. Same 262, faster ramp, more power.
But it may not be power your after. A 360 with a 209@.050makes a lot of torque. This would make an ideal tow-car,to run your boat up to the lake. And the 262 will idle with a bit of a lope. And it could be useful to bleed off a bit of too much compression. As well, in the right combo, it might burn 87E10 all day/every day.And best of all; it will rev willingly to 6000, it's new 1-2 shift-rpm.
A 209 will also make pretty good fuel mileage, and will easily accommodate rears down to 2.94, and might even be happy with a 2.76, for excellent mileage. If the take off seems a little sluggish, just put a little TC into it.
Here is snapshot of what your engine might feel like with that 262 cam; Keep an eye on the VPs
Static compression ratio of 8.8:1.
Effective stroke is 2.95 inches.
Your dynamic compression ratio is 7.43:1 .
Your dynamic cranking pressure is 145.18 PSI.
V/P (Volume to Pressure Index) is 131...................................................131VP

Here is what a hot 360 looks like.
Static compression ratio of 10.9:1.(aluminum heads)
Effective stroke is 2.86 inches.
Your dynamic compression ratio is 8.91:1 .
Your dynamic cranking pressure is 183.76 PSI.
V/P (Volume to Pressure Index) is 161..................................................161VP

And a stock 360
Static compression ratio of 8.0:1.
Effective stroke is 3.02 inches.
Your dynamic compression ratio is 6.91:1 .
Your dynamic cranking pressure is 131.95 PSI.
V/P (Volume to Pressure Index) is 120...................................................120VP

Read about VP here, V/P Index Calculation

As you can see, the added compression brought the cylinder pressure up from 120 to 145, Making your engine feel quite a bit more powerful from idle to about 3000rpm, than a stocker. Yet quite a bit behind a hot 360 with a 270 cam and lots of compression, closing in fast on the maximum that pumpgas will support.

And one more; a fast ramp 209@ .050 say with 39* ramps equals a 248 advertised. This will still make similar power as your current 209, but gone will be any sign of lope.
Static compression ratio of 8.8:1.
Effective stroke is 3.10 inches.
Your dynamic compression ratio is 7.75:1 .
Your dynamic cranking pressure is 153.41 PSI.
V/P (Volume to Pressure Index) is 146...................................................146VP

See what happened to the VP? It's up 11.5% from 131. That is very significant.It's actually very close to what that Hot 360 would run, if it had to go back to iron heads; namely 146.

Ok so what's the point?
Well, whats your plans?
For low-ET, I wouldn't use your roller.
For a hot streeter, I wouldn't use that roller.
For a hiway cruiser, no again.
For a DD cruizing to the A&W on Saturday night, with a very little lope in the idle, and in an engine you want to have last forever, and burn el-cheapo gas; YES, it's a winner at last.
 
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