Grindage, Buuuuddy.
This will go on the make a shut of valve for the oil and gas industry that relies on a metal to metal seal.
It will run lights out within 0.0001” effortlessly.
In the programming, I’m removing 0.001” of material, there’s 0.0008” remaining to grind off, removing 0.0001” each pass for a total of 10 passes.
My step feed value is set to 1 for 0.0001” to allow me to initially touch off the Mag-Chuck so I don’t crash the grinding wheel into the surface in the process.
Terry feed and spark out run extra grinding passes across the table during and after the grinding process without down feeding into material, this allows for as level a surface as possible.
The last picture demonstrates defects in the grind causing “commas and ray lines” on the surface. You don’t want to see those. They can occur from things like excessive grinding pressure, irregularities/debris on the grinding wheel surface, and worn spindle bearings. In this case the cause was the balance being just a hair off on the grinding wheel from factory. A quick rebalance and it’s good as gold.
It’s so easy, even I can do it.